This is the second part of a three part series on floor care. Last months segment was on "How To Select a Resilient Floor Finish. This months segment is on "How To Select a Floor Care System". The final segment next month will be "The Keys To a Successful Floor Care Program".
The components of a "Floor Care System" is the matching of stripper(s), seal(s), finish, cleaners, restorers, equipment, pads, mats and a good maintenance program to the type of flooring to be maintained.
Strippers are usually referred to as conventional or No-Rinse type products. Conventional strippers require a neutralizing/water rinse due to alkaline residue. No-Rinse strippers don't leave an alkaline residue and therefore do not require a neutralizing and water rinse. Reality says all stripped floors require rinsing due to footprints, squeegee marks, and other assorted residues. The following table represents EPP floor strippers and their characteristics.
| Product | Conventional or No Rinse | Features and Benefits |
| Air Strip | Conventional | Fast acting, non-ammoniated, free-rinsing and low foaming. Effective on all hard/resilient floor types. |
| Quik Fill 320 | Conventional | Stripper/Compac 320 Stripper: Low odor, fast, powerful stripper. Cost effective in-use dilution. |
| Care Strip L.O. | Conventional | No-odor stripper. Fast-acting, lowest foaming and free-rinsing. Effective on all hard/resilient floor types. Excellent for use in hospital and nursing homes. |
| Hawk | No Rinse | Fast acting, non-ammoniated, free-rinsing and low foaming. Effective on all hard/resilient floor types. Can be used as a mop-on, mop-off application. No machine required. |
| Liberty | No Rinse | Fast-acting, non-ammoniated, free-rinsing and low foaming. Effective on all hard/resilient floor types. Can be used as a mop-on, mop-off application. No machine required. |
| Lift-Off N.A. | Conventional | Non-ammoniated stripper. Low odor and fast-acting. Economical at high dilution rates (1:10) |
| Lift-Off Ammoniated | Conventional | Ammoniated stripper with a lower pH than most strippers; ideal for use at high dilutions on pH sensitive flooring. |
| Umbrella Wash & Polish Remover: | Conventional | Non-Ammoniated stripper. Low odor and fast acting. Economical at high dilution rates (1:10). |
| Lift-Off Baseboard Stripper | Conventional | Strips where machines cannot reach. Aerosol contains no CFCs. |
| Lift-Off Neutralizer Rinse | Aids in floor recoat prep. Acid pH helps neutralize alkaline stripper residue. | |
| Prep Pak Neutralizer Conditioner | Pre-measured packet - offers great cost control. Water-soluble neutralizer and conditioner prior to recoat. Effective in removing salt residue during winter months. |
Common Resilient Floor Sealers and Characteristics
To seal or not to seal; that is the question! The main purpose of a seal is to "bridge the porosity" of the substrate (floor). By bridging the porosity, less product is required to produce the desired gloss level. Secondly, a sealer is used to block stains from getting into the tile. This reduces the maintenance effort required to remove the stain. Seals can be permanent or removable. The following table represents EPP floor sealers and their characteristics.
| Product | % Solids | Features and Benefits |
| First Base | 16% | Water base. Excellent chemical/stain resistance. Betadyne resistant. Use on vinyl composite, vinyl asbestos, vinyl, linoleum, terrazzo, porous quarry, and marble. A permanent type seal and can block certain stains. |
| Padlock | 15% | Water base. Excellent chemical/stain resistance. Betadyne resistant. Use on vinyl composite, vinyl asbestos, vinyl, asphalt and linoleum. |
| Easy Umbrella Sealer | 16% | Water base. Very good chemical resistance. Use on vinyl composite, vinyl asbestos, vinyl, asphalt and linoleum. |
| Rivet | 16% | Water base. Excellent chemical resistance. Use on concrete, terrazzo and other "hard surfaces". |
| Nova Seal | 25% | Water base. Excellent chemical resistance. Use on concrete, terrazzo and other "hard surfaces". |
| Taj Mahal (Seal/Finish) | 20% | Water base. Good chemical resistance. Vinyl composite, vinyl asbestos, vinyl, asphalt, linoleum, terrazzo and marble. |
Common Resilient Floor Finishes and Characteristics
Selection of the Ecolab Professional Products Divisions floor care system(s) takes place as you develop a maintenance program. The maintenance program will be based on available labor hours, equipment, product usage, ease of application, desired initial appearance, short and long-term appearance and final concerns. The recommended finish is based on a variety of "on-site" conditions and the Airkem Floor Finishes as shown in the November 1998 issue of Technical Alert in the Performance Parameters Chart.
Common Resilient Floor Cleaners and Characteristics
The purpose of a cleaner is to hold the dirt in suspension so that it can be removed from the surface without damaging the finish. As a general rule of thumb, use neutral cleaners for routine maintenance on a resilient floor finish. As the alkalinity of the cleaner increases, the floor finish may be dulled and / or removed.
| Product | Features and Benefits |
| Brilliance | Water base. Safe on floor finishes. USDA authorized C1. Phosphate free, low foaming. Use pH is neutral. Contains an odor counteractant and is a liquid. |
| Airkem Neutral | Water base. Safe on floor finishes. USDA authorized C1. Phosphate free, low foaming. Use pH is neutral. Contains an odor counteractant and is a metered liquid. |
| Quik Fill/Quik Fill Compac 310 Neutral | Water base. Safe on floor finishes. USDA authorized C1. Phosphate free, low foaming. Use pH is neutral. Contains an odor counteractant and is a metered liquid. |
| Sure Pak | Water base. Safe on floor finishes. USDA authorized C1. Phosphate free, low foaming. Use pH is neutral. contains an odor counteractant and is a pre-measured liquid. |
Common Resilient Floor Restorers and Characteristics
The purpose of a floor restorer is to temporarily soften the surface and restore plasticizers to the finish. They also provide lubrication to the pad to aid in the grinding process during spray buffing and/or burnishing.
| Product | Burnishing Speed (rpm) | Features and Benefits |
| Low and Behold | 175 - 1500 | An RTU spray buff/burnish cleaner restorer. Easiest maintainer for small areas. |
| Flashback | 1500 - 3000 | A cleaner restorer for high and ultra high speed burnishing systems. Mix 1:6 with water and apply solution with a clean mop in a thin film. Allow to dry 15-30 before burnishing. |
| Easy Glow Daily Floor Maintainer | 1500 - 3000 | A one-step daily floor maintainer restorer for high and ultra high speed burnishing systems that cleans and restores the gloss on finished floors. Mix 2-4 ounces per gallon with cool water and either apply with a mop or an automatic scrubber. Allow to dry 15-30 minutes before burnishing. |
| Quick Fill 330 | 1500 - 3000 | A one-step cleaner/restorer for high and ultra high speed burnishing systems that cleans and restores the gloss on finished floors. Use a mop. Mix 3-8 ounces (light to heavy duty cleaning) per gallon with cool water and either apply with a mop or an automatic scrubber. Allow to dry 15-30 minutes before burnishing. |
Common Resilient Floor Equipment and Pad Characteristics
Buffing and burnishing equipment is categorized by speed (revolutions per minute) of the equipment. Low speed is normally 175 rpms. Variable (medium) speed is 300 - 450 rpms. High speed is usually 1000 - 1200 rpms and ultra high speed is 1500 - 3000 rpms.
You will be working with either an electric, battery, or propane burnisher. The electric burnishers have larger wheels in the back and are referred to as a straight-in-line machine, which means you cannot swing it back and forth like you would a 175 buffer or a variable speed machine. The battery operated burnisher has the advantage of not having an electric cord to worry about. A propane burnisher is like having a big lawn mower engine on a buffer.
The electric burnisher's speed will usually vary from 1000 to 3000 rpms. The battery burnisher's speed is usually 2000 to 2500 rpms. The propane burnisher is usually 2000 rpms. Note: There is a propane stripping machine (350 to 500 rpms) but it is not used to burnish floor finish.
In order of aggressiveness; the electric is less aggressive than the battery, and the battery is less aggressive than the propane. The aggressiveness is measured as the amount of pad pressure applied to the floor. In addition to pad pressure, you need to be aware floor burnishing pads also vary in aggressiveness.
In general, a synthetic pad is less aggressive than a natural "hog hair" pad. Aggressiveness will also vary between synthetic and non-synthetic hair blends. You have to match the right pad to the right machine and then to the "Relative Reparability" of the finish. Some finishes will require a more aggressive pad and other finishes will require a less aggressive pad. You need to try several combinations for maximum results with your equipment.
Walk-off mats should perform three functions: remove dirt and water. Trap dirt and water. Hide dirt and water. One thousand people will track in up to 1.2 pounds of dirt into a facility (3.6 pounds on a wet day). Sand and grit are the major cause of floor wear. One pound of dirt will cause $500.00 of damage before you can remove it from the facility!
Matting will reduce interior maintenance cost and reduce costly slip and fall accidents. The first 20 feet (three steps per shoe) of matting removes 85% of the dirt from the shoes. Twelve times as much dirt is tracked in during wet weather conditions. Matting is your first line of defense.
Common Resilient Floor Types and Characteristics
| Product | Features and Benefits |
| Vinyl (Pure) or No Wax | Mixture of vinyl chloride, plasticizer & pigment. Known as homogeneous vinyl. Some have a thin surface factory coating. Sensitive to grit, sand, pads & cigarette burns; difficult to strip; assumes shape of sub-floor, indents at 150 lbs./sq. in. |
| Vinyl Asbestos | Mixture of vinyl chloride, plasticizer inert filler, pigment & asbestos fibers. Brittleness to abrasives and embossed designs are hard to strip. Factory finish Must Be Removed. Sometimes develops a whitish cast when stripped. Never buff and/or burnish bare tile. Indents at 25 lbs./sq. in |
| VINYL (Composition) | Vinyl chloride, plasticizer, inert filler and pigment. Factory finish Must Be Removed. Difficult to Remove. Brittleness to abrasives, embossed designs are hard to strip; whitish cast when stripped - burnish to remove. Indents at 25 lbs./sq. in |
| Asphalt Tile | One of the first resilient floorings made in volume was asphalt tile. It is no longer manufactured; however old installations still exists. Asphalt tile is made with asbestos fibers, lime rock, inert fillers, and colored pigments, with an asphalt or resin binder. Solvent cleaners and strippers should be avoided as the may attack the tile. Full stripping should be minimized; scrub and recoat operations are recommended. |
| Rubber flooring | Made of natural rubber which is colored by mineral pigments. Oil, solvents, strong soaps and alkalis may damage rubber tile. The rubber flooring should be protected against indentation and against deterioration from sunlight. It may become discolored and lose its elasticity. Abrasive cleaners should be avoided because they may scratch the tile. Rubber is a non-porous, smooth surface and is resistant to stains, acids, and mild alkalis. |
| Linoleum | Linoleum was another early resilient flooring. Linoleum is composed of natural oils (linseed) with resin, cork and wood fillers. The natural oils in linoleum are attacked by high pH products especially strippers. Scrub and recoat instead of stripping. If high pH products gave caused discoloration of the linoleum, scrubbing wig a weak acid, such as a neutralizer rinse, may help. |
Questions to be Asked in Selecting a Resilient Floor Care System
The components of a "Floor Care System" are the matching of stripper(s), seal(s), finish, cleaners, restorers, equipment, pads, mats and a good maintenance program to the type of flooring to be maintained. The following compiles the information we covered above.
StrippersWhat type of stripper do we want to use? Is odor going to be a problem? What about rinse or no rinse? If you sell them the "idea" of not rinsing, will they get sloppy? What type of flooring does your customer have to maintain? If it is asphalt or linoleum be careful with solvent type no rinse strippers.
SealsWill you use a seal or not? Some people have had problems removing a seal and therefore don't like to use them. If you have either an old porous floor or a newer type, you may still want to consider a seal. Otherwise you can usually go straight up with the finish. Is there a possibility of stains, such as in a hospital? If so, First Base may be your best choice. But is it going on the type of flooring that can be damaged by an aggressive stripper? You need to discuss and decide between you and your customer.
FinishesAre you matching the finish to the maintenance program? Will the results meet your customers expectations? You don't get a "wet look" from a low maintenance program. Look at the equipment and budget your customer has to work with to meet their expectations.
CleanersMatch your choice of cleaner to the finish and maintenance program. The purpose of the cleaner is to hold the dirt in suspension so that it can be removed from the surface without damaging the finish. As a general rule of thumb, use neutral cleaners for routine maintenance on a resilient floor finish. As the alkalinity of the cleaner increases, the floor finish may be dulled and/or removed.
Don't try to use one cleaner to do everything. It may be too strong and attack the finish when used at too high a concentration. Remember when you are using a cleaner/restorer prior to burnishing, you don't use your regular cleaner. But always use a neutral cleaner during a scrub and recoat.
RestorersSpeaking of restorers; are you using the right one? Low and Behold for spray buffing and burnishing. Flashback and Quik Fill 330 as a cleaner restorer just prior to burnishing, and Easy Glow DFM as a cleaner restorer when burnishing may not be done every time the product is used.
The enclosed chart with give you examples of matching the stripper, seal, finish, cleaner, and restorer to the maintenance equipment/program designed to meet your customers expectations. Next month we will pull it all together in "The Keys To A Successful Floor Care Program".